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DIY-LED-Clubs

Do It Yourself - Making LED-Clubs out of existing normal white juggeling clubs

Club led gif animation

For 3 clubs we need: Jugggeling Clubs, I have old clubs that I bought a few years ago from Mr. Oddball at a convention in the Netherlands for 10 € a piece.

3 Mini Switches: 5.88 (5 pices) https://www.amazon.de/gp/product/B00XA3RDQI/ref=ppx_yo_dt_b_asin_title_o00_s00?ie=UTF8&psc=1

3 Connectors: 6.99 € (20 pcs) https://www.amazon.de/gp/product/B06WGM9W7S/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1

3x50cm Acryl Tube 16/12: 12 € (2x1m) https://www.amazon.de/gp/product/B00A9HCFDY/ref=ppx_yo_dt_b_asin_title_o08_s00?ie=UTF8&psc=1

1A 5V Micro USB Charger: 6.99 € (5 pieces) https://www.amazon.de/gp/product/B077XW1XBJ/ref=ppx_yo_dt_b_asin_title_o09_s00?ie=UTF8&psc=1

LED Stripes: 32 € (4 pieces) https://www.amazon.de/gp/your-account/order-history/ref=ppx_yo_dt_b_pagination_1_2?ie=UTF8&orderFilter=months-6&search=&startIndex=10

3 Li-Ion battery 10180: 36 € https://www.amazon.de/Li-ion-Schutzelektronik-passend-UC02SS-Taschenlampe/dp/B01MY8R3TH/ref=sr_1_1?__mk_de_DE=%C3%85M%C3%85%C5%BD%C3%95%C3%91&dchild=1&keywords=fenix+akku+10180&qid=1598276226&sr=8-1

In total these are +- 111 € for 3 Clubs

Solder the wires to the Li-Ion battery
Accu 10180

Roughen the surface for quick soldering
Accu 10180 brush Accu 10180 soldered

Prepare the LED controller
controller controller2 controller

Connect the battery, connector, switch and controller as shown
Electric Electric in tube

The switch need some extra space
Tube cutaway

"Fold" the strip and put it into the tube
pu in this way put in

Ready for get hot glued
before

Hot glued top, just stick 5-7 mm glue stick in it to fix the strip
hotglue top

A 4 mm dowel for mounting the knob later
hotglue knob

Knob end parts fixed with tinkers friend hotglue
knob

Now we take apart our club to replace the wooden stick with the electrified tube
apart apart2 apart2

Remove the clamps and take out the wooden stick
apart3 apart4 apart5 apart6

Replacing
new club new club1

Fix it with 2 clamps
new club2

And tape it
new club taped new club taped2

I charge it via the little connector. If you are using the same charger I use don't forget to replace the resistor, with the original resistor you charge with one ampere, this is too much for the small battery. I use R3=10 K.
charger

You have to take off the knob for charging! To switch on and off you can put a thin pin through a small drilled hole in the knob. You have to disconnect the battery when the clubs are not in use from the power circuit, because even if the controller is switched off, the circuit consumes a small amount of current and drains the battery.

Thats it.
Club done remote

Links:
A small video: https://youtu.be/es1-0ZJwWkk
Inspired by https://www.youtube.com/watch?v=mahqadb1gAk

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Have fun juggeling in the dark.

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