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methods-corr.txt
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[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=1 p:cover ]]
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[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=8 ]]
Methods Of Reproducing
Research Materials
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=9 ]]
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=10 ]]
Methods Of Reproducing
Research Materials
A Survey made for the Joint Committee on Materials for Research
of the Social Science Research Council and the American
Council of Learned Societies.
by
ROBERT C. BINKLEY
Western Reserve University
This edition published by Edwards Brothers, Ann Arbor, by the
photo-lithographic process from author's own manuscript,
pica double space typescript. reduced one-half.
ANN ARBOR 1931
Copyright 1931
ROBERT C. BINKLEY
(Printed In U.S.A.)
EDWARDS BROTHERS, INC.
Lithoprinters and Publishers
ANN ARBOR. MICHIGAN
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=11 ]]
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=12 ]]
FOREWORD
The Joint Committee on Materials for Research
of the Social Science Research Council and the American
Council of Learned Societies was organized in 1930, and
consists at present of the following persons.
Solon J. Buck,
Western Pennsylvania Historical Society,
Chairman
Robert C. Binkley, Western Reserve University,
Secretary
Laurence V. Coleman
Norman S.B. Gras
Waldo G. Leland
H.M. Lydenberg
Arthur Quinn
At its second meeting, held in September 1930, the
Joint Committee instructed its secretary to make a study of
the various methods available for the reproduction of re-
search materials, their comparative costs and their respective
limitations. The survey has been carried on with the help-
ful cooperation of many firms and individuals, among whom
special mention should be made of Dr. Thomas Martin of the
Library of Congress, Mr. H.M. Lydenberg of the New York
Public Library, Mr. J.W. Edwards and Mr. Eugene Power of
Edwards Bros., Ann Arbor, Mr. Ernest Kletsch of the Mime-
O-Form, the National Process Company of New York, and the
Washington Planograph of Washington, D.C., Mr. E.G.
Smithyman of the Photostat Company, Mr. Willard D. Morgan
of the Leitz Company, Mr. B.B. Snowden of the Ansco
Company, Mr. E.H. Naylor of the Rag Paper Manufacturers
Association, Mr. H.C. Lambach of the filmograph Corporation
Mr. L.B. Kennedy of Warren, Ohio, Dr. Miller Reese Hutchison,
Admiral Bradley A. fiske, Mr. H.K. Baumgardner of the Mid-
West Rotaprint Corporation. Mr. J.F. Perkins of the J.B.
Savage Co. of Cleveland, The William Feather Co. of Cleve-
land, Dr. B.W. Scribner of the Bureau of Standards, Mr.
Charles G. Proffitt of Columbia University Press, and Mr.
H.G. Deane of Yale University Press. The Spencer Lens
Co. and Bausch and Lomb Co. have helped with optical and
projection problems and with loan of apparatus. Other
firms, as mentioned in the text, have lent their aid.
Professors Paterson and Tinker of the University of Minn-
esota have helped in the study of legibility. To these
and others who have given their help the thanks of the
Joint Committee are due.
Robert C. Binkley
November 28, 1931
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=13 ]]
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=14 p:i ]]
TABLE OF CONTENTS
I. Publishing and Library Costs. . . . 1
The Book. Average retail price of general and
scholarly books by country of publication.
Analysis of book costs. Low factory cost, high
editorial and promotion cost.
Library costs. Acquisition and cataloguing;
housing.
II. Methods of Reproducing Research Material. . . . 8
Book printing from raised type as a standard;
new methods combining photography and lithog-
raphy. Revolutionary prospects in photo-
compositing and filmslide photography.
Printing from raised type. . . . 9
Linotype and monotype. Cost of 50,000 word
job. Short and long run methods. Multigraph.
Economies due to low-wage operation.
Mime-O-Form (See sample in appendix)
Table of quotations on cost of printing
50,000 words, 100 pages, 6 x 9 inches, by
various processes. . . . 15
The "Offset" Methods. Photography & Lithography. . . . 17
Principle of Lithography. Principle of the
Offset press. Rapid change in technology.
1. The Size of the Press. Economies of
small press; quality of product of
large press.
2. The storage of metal sheets. Relation to
control of size of edition. Policy of
Fac-Simile Text Society.
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=15 p:ii ]]
3. Method of putting the image on the
metal sheet. . . . 20
a. Direct Impression
b. Direct Transfer
c. Wet Plate
d. Photo-Process - Negative
e. Photo-Process - Positive
f. Offset - Deep
g. Paynetype
4. The sensitivity of the emulsion on the
metal sheet
5. The combination of photo-lithography
with etching
a. Aquatone
b. Depth-o-tone
c. Pantone
6. Dry Lithoqraphy
7. Photo-Composing Machines
The Mimeograph and its Relatives. . . . 30
Impossibility of enlarging or reducing
size of copy. Coxhead Press
Table of quotations. Book of 50,000 words,
100 pages 8½ x 11 inches, photo-lithography
& mimeograph compared. . . . 33
The Photostat and its Relatives. . . . 34
Photostat costs not elastic with size of
edition. Cost of materials. Cost of
labor and chemicals. Comparative cost
data from New York Public Library and
Cleveland Bell Telephone Company. Exper-
ience of Massachusetts Historical Society
in copying newspapers.
Photostat Equipment. . . . 39
Comparison of Photostat and Rectigraph
The Luminiophor Plate.
Collotype and Photograph. . . . 42
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=16 p:iii ]]
III. Comparison of Different Methods of
Book Manufacture. . . . 44
The five variables of book production.
state of the copy in hand, typescript
or print in the produc.
presence of non textual matter, degree
of legibility required, extent of market
1. Reprinting material which is ready
for photography
Dividing line between photostat
and photo-lithography
Table of comparative costs of
Photostat and photo-lithography
in edition of less than one hundred. . . . 45
Possibility of shifting from
photostat to photo-lithograph in
projects for copying old newspapers.
Critical point in photographic
copying where size of edition per-
mits sale at normal book prices. . . . 50
Practice of Fac-Simile Text Society,
British Shakespeare Association
2. Typewritten books. . . . 52
Redistribution of labor between
author and publisher. Advantage
of typescript in reproducing
mathematical or foreign characters
charts or pictorial matter
Problem of the right hand margin.
Relations of type-size, legibility
and cost.
The cost of legibility. . . . 56
Cost-per-word and cost-per-page area.
Psychological problem of legibility.
Experiment by Tinker and Paterson for the
Joint Commitee.
Chart showing relations of type size
number of words to the square inch
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=17 p:iv ]]
cost of publishing 50,000 words at normal book
prices (1¢ per page), and legibility compared
with newsprint. . . . 59
Table of cost and legibility. . . . 60
Use of the typewriter in obtaining various
costs and legibilities. Elite and Pica type.
Single, double and special spacing. Areas of
surface covered by typewriter. Reduction by
photography, four pages in one, or from large
page to a small one. Length of line.
Table of styles of typescript prepared for
offset press, with cost of 50,000 words at
1¢ per page. . . . 65
Problem of legibility as defined for further
study. Standards of legibility
Optical aids to legibility. . . . 66
Limitations of the reading glass.
The fiskoscope. Its place in connection
filmslide photography rather than book pro-
duction.
Quality of paper. . . . 68
Btitish and American attempts at standardiza-
tion. Content vs. Performance. Comparative
table of specifications. Rag Paper Manufacturers
point of view.
Comparative costs of ordinary book and permanent
book papers. . . . 73
Relation of cost of paper to size of edition
and risk of non-sale.
Possibility of special printings for libraries.
Recommendation on book production. . . . 77
Organization of purchasing power.
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=18 ]]
IV. filmslide Photography. . . . 81
Two uses of filmslide: as an intermediate
step in photostating, and as a complete
reproduction method.
Cost of film. Perforated and non-perforated
types. Importance of reduction ratio in
comparison with photostat.
The physical limits of reduction ratio --
Resolving power of film in lines per millimeter.
Practical tests of legibility of material.
Degrees of legibility, A,B,C,D,E.
Area of film per exposure in the various
filmslide cameras. . . . 86
Price comparisons of equipment. . . . 88
Description of apparatus. . . . 39
The Vi-Cam
The Q.R.S.
Cinescope-Photoscope
Ansco Universal Still-film Copying Camera.
Leica and Lemare equipment compared
with Ansco. Copy holding. Double
exposure. Loading. . . . 95
filmograph and Kennedy apparatus.
Business side of the use of this
equipment. . . . 98
Proposed filmograph. . . .
Library service. Societe dee editions
sur films de bibliotheques de France
Comparison of efficiencies in reduction.
Table of Reduction ratios. . . . 103
Projection apparatus. . . . 104
Leica, Delineaacope, filmograph, Kennedy,
Heat. Screens.
Direct reading of filmslides without
projection. . . . 106
Choice of makes of equipment on the market.
Need for a finer camera to take non-per-
forated film, and for a better projector. . . . 107
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=19 p:vi ]]
costs of operation. . . . 109
Table of high and low costs. . . . 111
Conclusions on copying books and manuscripts...112
Conclusions on copying newspapers. . . . 112
Special characteristics of newspaper prob-
lem. Perishable paper. Large surfaces.
Completion of files.
Cost of New York Times current file as a
standard of measurement.
Table showing costs of one hundred pages of
New York Times, wood pulp paper, rag paper, binding,
filmslide, photo-lithographed, and price of
Paris Temps and London Times. . . . 115
Note Taking Equipment. . . . 118
Scholar s problem as distinguished from
library's problem. Use of photo-lithography
in preparing Early Modern English Dictionary.
Use of filmslide and of filmslide combined with
enlargement. Martin magnifying glass.
Need for cheap photostat for note-taking
Recommendations. . . . 121
1. Library installation of filmslide apparatus.
Scientific check of conclusions of this survey
on comparison of Leica and Lemare. Installa-
tion of preferred equipment to supplement
photostat and take load off of borrowing
and lending obligations.
2. filmslides and the newspaper problem. . . . 122
Need for improvement in apparatus
before organizing large scale projects.
Hence:
A. Study of durability of film
B. Study of resolving power & reduc-
tion ratio. Test of Hutchison proc-
ess. Improvement of photographic
apparatus.
C. Improvement of projecting apparatus
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=20 p:vii ]]
V-
3. Photostat for Note Taking. . . . 124
4. Organization of the book buying market
in connection with book production. . . . 124
Correlation with Mr. Marshall's survey of
publishing facilities and revolving
funds. Opposition between scholarly
and commercial interests in publishing in
respect of extent of market, character
of product, and assessment for promo-
tion costs. Instances of publishing
needs of scholars. Starting point
of organization; scholars who have
publishing needs, also controlling a
quota of library funds. Organized
purchasing power in any field effective
when one to three hundred institutions
are included. Analysis of economies
from organized purchasing power.
Types of material. Group I in which libra`
ry interest predominates. Group II in which
specialists" interest predominate
Action by Joint committoe. . . . 131
A. Publishing projects in search of funds. . . . 131
A procedure to determine in each case
whether self-financing is possible, by seek-
ing a sponsoring organization. separating
editorial from publishing costs, and
publishing limited edition for a list of
subscribers.
The need for lists of special markets, to be
compiled from the Joint Committee"s Survey
of Activities of American Agencies in the
Improvement of Materials for Research.
Proposals of Fac-Simile Text Society and Edwards
Bros
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=21 p:viii ]]
B. Funds in search of publishing projects. . . . 133
Principles in respect of which policies
of existing publication agencies should
be defined --
1. typescript publishing 3. limited
market. Action of Joint Committee to
help to organize market for publishing
agency which accepts these principles.
C. Library collaboration in purchasing. . . . 134
Connection between problem of reproducing
materials and problem of controlling
government document acquisition, as
presented by Mr. Gerould
D. Newspaper reproduction. An experimental
project in photo-lithographing instead of
photostating an old newspaper file. A
project to provide half-size durable paper
reproductions of newspapers which are now
being bound by many libraries.
E. Model enterprises to be sponsored by the
Joint Committee.
A sample organization of research and purchas~
ing interest; a sample project of publication.
F. Further study or legibility and typography. . . . . 137
Distribution of This Survey. . . . 138
APPENDIX
Sample Mime-O-Form page
Sample of newspaper reduced one half
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=22 p:1 ]]
A SURVEY OF METHODS OF REPRODUCING RESEARCH MATERIALS
I. Publishing and Library Costs
The Book
The point of reference from which the
problem of reproducing research materials must be
examined is the system by which publishers produce
books and libraries acquire, arrange and store them
for use. The financial policies of institutions,
the stack room and reading room equipment of libraries,
the training of library personnel as well as the
research habits of scholars are standardized in favor of
the use of books of several hundred pages, from six to
eleven inches in height, costing the purchaser from one-
half to two cents a page.
There are other forms in which research
material is made accessible, but in any of these other
forms there is created a special problem of finance or
administration. Maps, newspapers, "oversize" books,
manuscript collections, films, collections of pamphlets
and broadsides present special difficulties and cause.
special expenses regardless of their acquisition costs.
[[ http://babel.hathitrust.org/cgi/pt?id=mdp.39015041315394;view=1up;seq=23 p:2 ]]
The normal acquisition costs of books
or bound volumes of periodicals which can be
shelved like books is something less than five
dollars a volume. In a public library which
purchases a large amount or popular fiction it
falls to $1.30 a volume. The list prices of books
per hundred pages, as given in standard annual
boot-lists are as follows:
AVERAGE RETAIL PRICE OF BOOKS, PER ONE HUNDRED PAGES
General Books Scholarly Books (History)
U.S. $.53 $1.20
Gt. Britain .86 1.20
Germany .75 1.04
France .58 .34 (unbound)
Italy .65
Research materials that can be presented in book form
within this price range can be fed into the library
system of the country without requiring significant
changes in present acquisition policies.
Analysis of Book cost
The cost accountancy of book production is
very complicated, but the essential fact is simple:
the unit cost of producing a book falls rapidly as the
size of the edition increases. This is the crux of the
problem that must be faced in any plan which will seek
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to follow the requirements of research rather than
the demands of the market in deciding what materials
are to be reduced to book form. When the prospective
market and hence the size of the salable edition is
small, the unit cost of the volumes rises above the
level at which normal purchasing policies by institutions or
individuals will float the enterprise or accomplish
adequate distribution. The critical test of book
cost, for the purposes at this survey, is the
minimum size of an edition which can be sold within
the normal price range.
Another striking characteristic of book
costs is the large percentage of the sales price
which goes to other objects than actual printing. A
great university press calculates that two fifths of
the cost of a book are strictly manufacturing costs,
one fifth is editorial and general overhead, and two
fifths selling costs. Another university press bases
its price calculation on the following procedure:
1. Take the "shop cost" of the book (prose-work,
paper, binding, etc.) A maximum and minimum
quotation for an edition of 1000, book or 100
pages, 50,000 words is . . . $370 $775
2. Add 20% for editorial and overhead costs, which
brings the amount to . . . $444 $930
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3. subtract from the edition 100 copies for
review and promotion, and divide the total
cost by the salable edition (900 copies in
this case) to get unit cost of each book . . $ .49 $1.03
4. The sales price should then be fixed at
three times this unit cost of the book, if
the book is to return cost of publication
and a small royalty to the author ......... $1.47 $3.12
The expenses of distribution are between 50%
and 33% of the gross receipts.
The commercial publishers devote less
attention to scholarly values, but they find their
costs distributed in about the same way. The
following calculations, from two independent
sources, are substantially in agreement:
Cost of book sold at $2.50 $2.00
Manufacturing cost ........ .45 .......... .40
Author's royalty .......... .25 .......... .20
Editorial and promotion ... .51 1/2 ....... .40
Profit (Publisher) ........ .28 1/2 ....... .20
Retailer's discount ....... 1.00 ....... .80
Publishing at this cost level calls for the sale of
editions of two thousand.
The Carnegie Endowment for International
Peace, which distributes much of its material free of
charge, and does not therefore figure promotion as
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part or its costs, allows $3800 to pay for an
edition of 1500 copies or a cloth bound book of
596 pages in the International Law series. This
is at the rate of $.42 per 100 pages, or almost
exactly one third of the average list price of
American published books of the same class. These
figures contribute to the rough generalization that
book prices as listed are made up of three equal
parts:
One third to write, print, bind and edit the book.
One third to move it from publisher to retailer.
One third to move it from retailer to purchaser.
Libraries often get discounts which reduce the last of
these price increments.
These figures indicate that economies in the
printing process, unless accompanied by economies in
the system of distribution, will not greatly alter the
present limitations which impose themselves upon the
publishing of research materials. If these distributing
costs could be eliminated entirely, the critical size of
the minimum paying edition would drop from around two
thousand to around three or four hundred, without any
change in the production method.
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Library costs.
The purchase price of the book is not the
heaviest expense that has to be met in making it
available to a scholar in a library. Library
finances must be given a place in the total picture,
because different methods of reproducing materials
fit differently into the scheme of library finance.
But the cost analysis of library administration is a
disputed field, in which the files of the Library
Journal report a prolonged controversy. The most
active work in cost analysis has been applied to the
study of cataloguing cost -- the cost of putting the
book on the shelves. The figures which seem best
attested are those of the University of California
(72¢) per book. The general administrative expense
of a library cannot be pro-rated with any accuracy
among individual books, but must be taken into
account. figures collected by the Government show
that university libraries spend from 50% to 72% of
their funds for other than acquisition purposes
(50% Cornell, 72% Yale). The normal amount is about
two thirds. But the capital cost of building and land
is not included in this figure. A library like the
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New York Public Library, which must take into
account a high cost of land, maintains an enormous
capital investment in land and buildings. All
libraries must be expanded from time to time to keep
pace with the increasing quantity of material and
numbers of readers. If the financing of this expansion
(which may amount to the doubling of the plant every
twenty years) be calculated as an element of library
expense the capital cost may be as high as double the
administrative coat, or four times the cost of purchas-
ing books. These considerations become especially
important in connection with manuscript or pamphlet
material, for which the administrative cost is high, --
or in connection with bound newspaper files, against
which an abnormal housing charge must be assessed. It
can be roughly calculated that the expenses of bringing a
book from the press to the scholar's cubicle in the
library multiply at such a rate that for every hundred
dollars devoted to library facilities for study, the
amount that goes into book production may be anything
from a minimum of 3.50 to a maximum of 14.00. One
dollar spent to manufacture a book (royalties, press -
work, binding, and editing) must have from six to
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twenty-eight dollars added to it on account of library
costs.
II. Methods of Reproducing Material
Just as the policies of publishers and
librarians set business standards for all enterprises
in the field of scholarly publication, so printing
from raised type sets a technological standard. But
printing from raised type is now being challenged by
other methods of reproducing texts. The new methods
combine in various ways the principles of lithography,
typewriting and photography, or make use of photog-
raphy alone. Substitutes for printing are so many
that the whole technology is in a state of flux, with
prospects of revolutionary change. Two revolutionary
processes, on the borderline of practical application
today, are photo-compositing (preparation of lithographic
master-copy by photographing letters directly on a
page), and filmslide photography (reduction of text to
a miniature slide, to be read by projection on a screen).
The inventors and promoters of the new devices are
concerned very little with the scholar's problem.
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Lithographic printing methods are commercialized in
response to the needs of advertisers, and filmslide
photography is receiving its most successful develop-
ment in connection with the needs of abstracting and
title-guaranty companies. If the scholar's needs are
met by the new processes, it is only in an incidental
or accidental way.
Printing from Raised Type
Typesetting for ordinary straight printing
of text can be done most economically on one of the
composing machines, which are of two kinds. The
most common cast type in slugs of one line. (Mergen-
thaler, Intertype, Ludlow (for display work),
Typograph, and Victorline). The Discotype, which is
not yet on the market, is a machine for casting
separate type pieces of 1/2 depth and then uniting
them in a slug. The Monotype, together with its
defunct relative, the Stringertype, casts the letters
separately but in correct order, so that it can be
used either as a type foundry or for setting straight
copy. Hand-set type is used principally in connec-
tion with advertising compositions. It is a luxury
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when used in straight textual matter.
The estimating of printing costs is a very com-
plicated process which has been standardized by the Unit-
ed Typothetae of America. The typographic cost follows
the number or words rather than the size of page or of the
type. A 50,000 word job of linotyping estimated at $5.00
per machine hour will cost $170 set in 4½ point type, and
$180 set in 7 point (newsprint) type. (See Fred W. Hoch:
"The Standard Book on Estimating for Printers", United
Typothetae of America, Washington, D.C.)
For any ordinary short run, the type as set in
its flat form is used. But if the greater running efficien-
cy of the rotary press is to be obtained, the type face
must be transferred to another printing surface, either by
making a matrix for casting a stereotype or by making an
impression in wax, which is then coated electrolytically
with copper to make an electrotype. Another device for
transferring from the type as set to a new surface is
to print it on a thin metal sheet for use in the offset
press. This third method will be discussed in the next
section.
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The interest of scholarship in cheap and
small editions is most nearly approximated in the
commercial world by the demand for a small office
printing equipment, of which the Multigraph is
the standard for raised type printing, and the
Rotaprint for offset printing.
The merit of the Multigraph is that
it can make printing look like typewriting through
the use of a ribbon, which is an achievement
diametrically opposed to the wish of the schol-
ar, who would like to see typewriting look like
printing. Multigraph typesetting is usually done
by hand, but with the "Compotype" apparatus
characters are embossed on strips of aluminum and
the strips assembled on a flexible sheet metal blank-
et which is then printed on the Multigraph. Th»
economies in Multigraph over print shop work are to
be found in the wage scale of the operators. Quo-
tations from a multigrapn company upon straight text
work are equal to the highest printer's quotation.
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Mime-O-Form.
There is a modification of the Multi-
graph developed by Mr. Ernest Kletsch in Washing-
ton, D.C. and called the Mime-O-Form. A Monotype
typecasting machine has been equipped to cast
type for a Multigraph. The Multigraph printing
method is so economical for short runs that its
prices compare favorably with the cheapest print-
ing or offset printing quotations and are not much
higher than mimeographing. Its product is a book
in ordinary type face, almost indistinguishable from
the product of a regular book printing press. (See
sample page in appendix)
So great is the variation in prices
quoted for printing small editions that it is evident
that the business and labor policies have as much effect
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as the technical process itself upon small edition
costs.
The following tabulation of sixteen printing
quotations illustrates the variation. The Feather
Co. and Savage Co. are Cleveland firms doing a book
printing business; the Polk Co. is a Multigraph firm;
the Mime-0-Form is the combination of monotype and
multigraph referred to above; J. Gamber is a publisher
in Paris, France who specializes in university thesis
work and hence in small editions. His prices are
here corrected to allow the 10% addition for English
language work and the 25% customs duty. Edwards
Brothers, the National Process Co., Washington Plano-
graph, and Coxhead Corporation are users of the offset
method, which will be further described in the next
chapter. It must be explained at this point, however,
that offset printing quotations are of two kinds,
representing two classes or work. The higher price
is asked for the reproduction of a text which the
offset printer copies on a typewriter to make a
master-copy from which he makes, photographically,
his printing surface. The lower price is for the
reproduction of a text which goes to the printer as a
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suitable master-copy, either the author's clean type-
script or the pages of a printed book. The higher
quotation includes a typewriting charge. The
quotations from the Lund, Humphries (London) are taken
from G.B. Harrison's paper on "Facsimile Reprints", given
before the Anglo-American Conference of Historians,
13-18 July, 1931.
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[[table ]]
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The various processes thus take the following
order as regards cost. Printing in France is cheapest,
and offset printing by Edwards Brothers next. Then
comes Mime-O-Form in editions up to 1150, and low-
quotation printing in editions above that figure. The
size of an edition necessary to reduce book cost below
a dollar a hundred pages runs from 50 (French printing)
to 525 (Multigraph). It is obvious that many factors
other than technique influence these prices. The
"Ratios for Printing Management" gathered by the
United Typothetas of America show that only 73% of the
income of a printing business goes into production or
"factory costs". This 73% is made up of fixed charges
(6%), materials (34%) and running costs (33%). The
differences in technique would affect principally
certain subdivisions of this running cost item, which
is only 33% of the total sales price. In small edition
printing the proportion applied to materials falls as
low as 20%. New technical processes often exert their
greatest influence on price through their use of
untrained or half trained labor.
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The 'offset'' Methods. Lithography and Photography.
The most interesting development in contemp-
orary printing technique is the encroachment of
"offset printing" upon printing from raised type.
Offset printing has developed in the last thirty
years from the combined application of principles of
lithography and photography, together with a new type
of printing press.
Lithography was developed by applying the
principle that grease repels water but attracts a
greasy ink. A stone surface was covered with the
greasy marks of a lithographic pencil, then mois-
tened, and then inked. The ink would adhere to the
pencil marks, avoid the moistened spaces, and transfer
to paper as a lithographic print.
This principle is now applied by substitut-
ing a thin sheet of zinc or aluminum for the
lithographic stone, a coating or a light-sensitive
albumin or bitumin compound for the lithographic
pencil, and photography for the craft of the
artist. The metal plate with its albumin or bitumen
coating acts exactly like photographic paper except
that it requires a much longer exposure to light.
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Printed or typewritten pages, together with illustra-
tions, are copied on the metal either directly from the
object or indirectly from a film negative. The metal
sheet then takes the place of the form of type used in
ordinary printing. But the printing method is diff-
erent for two reasons. The metal sheet must be mois-
tened after every impression and before every inking
because the process is fundamentally lithographic.
And the printing surface of the metal sheet is pro-
tected from abrasion by the "offset" method of
applying ink to paper:- the metal sheet prints on a
rubber blanket, which transfers the image to paper.
It is this last feature of the complicated new
technique which has given the whole process its name
of "offset printing", although there are certain
variant techniques which print direct without the
rubber blanket, and one device for omitting the
moistening between impressions.
New inventions and appliances in the field
of offset printing are patented every month. The
principal significant differences in equipment, and
the chief lines of technical development, are the
following:
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1. The Size of the Press.
The smaller presses, such as the Coxhead or
Schwarz Press and the Rotaprint are better adapted for
small rum work than the larger presses such as the
Harris Press. The larger presses do better with long
runs and with color work. There are many types of
offset press, just as there are many types or flat-bed
press, and the same company will offer models in
different sizes. The large press is finer, the small cheaper.
Examples of the small presses are these run
by Edwards Brothers, Ann Arbor, Michigan, and Mid-West
Rotaprint Corporation, Cleveland, Ohio; examples of the
large press are those run by National Process Company,
New York City and by Washington Planograph co., Washing-
ton, D.C. All of these firms have collaborated in
this examination of their processes.
2. The Storage of the Metal Sheets.
Some presses, as the Coxhead or Harris presses,
use a rather heavy metal sheet which can be cleaned and
refinished after every printing. Such sheets provide
a saving in that it is cheaper to clean the old than
to buy a new sheet, but they affect the printing costs
because they make it expensive or impossible to store
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the sheets for a fresh printing of a book which has
already been run in one edition. Rotaprint and
Edwards use a thin, comparatively inexpensive metal
sheet which can be stored, a hundred sheets in an
envelope, and used to bring out reprints. This fea-
ture of the process makes possible a greater elasticity
in fixing the size of an edition. The Facsimile Text
Society, which has its work done on the Harris Press,
prints editions of 1000 even if its sales prospects do
not call for that number, because once the printing has
been done, no reprints could be secured without making
fresh plates. This tends to cause resources to be tied
up in a large stock of finished books. There is a
similar project for the printing of small working
editions of rare old English books to be used in the
preparation of a dictionary of 16th century English.
In this project the Rotaprint type of press is used, and
the editions are limited to two hundred copies. But
since the metal sheets can be stored, further printings
can be made inexpensively, it needed.
3. Method of Putting the Image on the Metal Sheet
a. Direct Impression
This is the closest relative to the original
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lithographic process. Pen and ink or a typewriter with
a special ribbon directly on the metal is used instead
of a lithographic pencil upon stone. The typewritten
letters accept ink and reject water; the rest of the
surface accepts water and rejects ink.
b. Direct Transfer
Instead of being typewritten or drawn directly
on the metal sheet, the image is made upon paper with a
greasy ink and then transferred to the sheet by moisture
and pressure. This is one of the methods used by the
Coxhead Press.
c. Wet Plate
The image transferred to the metal sheet is
first made by photography upon glass instead of ink on
paper. This is the finest method for copying difficult