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RF Design

PCB Stackup

The PCB was produced with the 4-layer stackup from Aisler (as of 2022):

Layer Base Th. Final Th. Material εr Df
Mask Elppemer AS 2467 SM-DG 3.70
Top 18 µm 40 µm Copper
69 µm 68.13 µm Prepreg 1080 / R-1551 (W) 4.30 0.013
69 µm 68.13 µm Prepreg 1080 / R-1551 (W) 4.30 0.013
2 35 µm 35 µm Copper
1130 µm 1130 µm FR4 Core / R-1566 (W) 4.60 0.010
3 35 µm 35 µm Copper
69 µm 68.13 µm Prepreg 1080 / R-1551 (W) 4.30 0.013
69 µm 68.13 µm Prepreg 1080 / R-1551 (W) 4.30 0.013
Bot. 18 µm 40 µm Copper
Mask Elppemer AS 2467 SM-DG 3.70

The dielectric parameters are in the range from 2..6 GHz; for more details, see here.

RF Structures

The RF structures were simulated and optimized in CST.

Coplanar Waveguide

S-Parameters of a 20 mm trace:

Frequency Loss
1 GHz 0.049 dB/cm
6 GHz 0.16 dB/cm
8 GHz 0.20 dB/cm

Geometry:

Sensitivity

Swept Parameters:

  • Tline width: ±0.3 mm
  • Prepreg thickness: ±20 µm
  • Prepreg Dk: ±0.1 → almost no impact

Swept Parameters:

  • Via diameter: 0.25 mm, 0.50 mm
  • Via annular ring: 0.25 mm, 0.50mm
  • Gap between annular rings is fixed at 0.025 mm.

SMA Transition

S-Parameters:

Geometry:

0402 Resistors

S-Parameters:

Impact of GND-Cutout:

Geometry:

Top Cu:

Inner (GND) Cu:

QFN Transition

S-Parameters:

Geometry: